CLIENT PROJECT

NSR Event Pond – SMP and E&I

  • CLIENTNorthern Star Resources
  • CAPABILITYSMP, Electrical & Instrumentation
  • SECTORMining & Resources
  • LOCATIONKalgoorlie, WA
  • PROJECT STATUSComplete

Project description

Doolee was engaged to deliver the construction of a lined event pond, with extensive bulk earthworks completed in accordance with the project’s design documentation. While the earthworks formed the foundation, the core focus of Doolee’s scope centred on the SMP (structural, mechanical, piping) and E&I (electrical and instrumentation) components.

This included the full installation of all associated piping infrastructure — covering the supply, fabrication, and installation of HDPE liners and pipework, as well as the integration of critical assets such as the permanent valve station, water cannons, and related fittings, flanges, gaskets, fasteners, and structural supports.

Doolee’s in-house teams also executed all E&I works, including electrical conduit installation, cabling, field terminations, instrumentation tie-ins, and functional commissioning. The project was delivered through Doolee’s self-performing model, drawing on the capabilities of dedicated crews across excavation, concrete works, HDPE welding, structural installation, and QA/QC.

Scope inclusions

  • Supply and installation of over 10,000 m² of pond lining, including preparation, welding, testing, and QA documentation
  • Construction of reinforced concrete structures, including drive-in sumps, retaining walls, culvert crossings, and structural pipe supports
  • Installation of temporary drainage diversions
  • HDPE piping and water cannon infrastructure
  • Electrical and communications infrastructure
  • Installation of pump station
  • E&I installation (field instrumentation, cabling, terminations, testing, commissioning)
  • Installation of gantry crane foundations and support infrastructure
  • Destructive and non-destructive testing (NDT)
  • Construction of full access roads to MRWA specifications
  • Our SMP team delivered expert piping and flange management as part of the mechanical and electrical installation for the NSR event pond.

 

Scope inclusions

Challenges

  • Accelerated delivery due to shutdown dates
  • Working within a live production mine site
  • Restricted work areas with live mine traffic and SIMOPs
  • Ensuring all live services remained operational with staged work

Highlights

  • Completion ahead of critical path dates
  • Maintained all live services and avoided production disruptions
  • Works completed safely and within budget